Pasteurization or pasteurisation is a process in which packaged and non-packaged foods (such as milk and fruit juices) are treated with mild heat, usually to less than 100 °C (212 °F), to eliminate pathogens and extend shelf life. The process is intended to destroy or deactivate organisms and enzymes that contribute to spoilage or risk of disease, including vegetative bacteria, but most bacterial spores survive the process.
The process is named after the French microbiologist, Louis Pasteur, whose research in the 1860s demonstrated that thermal processing would deactivate unwanted microorganisms in wine.Spoilage enzymes are also inactivated during pasteurization. Today, pasteurization is used widely in the dairy industry and other food processing industries to achieve food preservation and food safety.
By the year 1999, most liquid products were heat treated in a continuous system where heat can be applied using a plate heat exchanger or the direct or indirect use of hot water and steam. Due to the mild heat, there are minor changes to the nutritional quality and sensory characteristics of the treated foods.Pascalization or high pressure processing (HPP) and pulsed electric field (PEF) are non-thermal processes that are also used to pasteurize foods.
Pasteurization is a process, named after scientist Louis Pasteur, that applies heat to destroy pathogens in foods. For the dairy industry, the terms "pasteurization," "pasteurized" and similar terms mean the process of heating every particle of milk or milk product, in properly designed and operated equipment, to one of the temperatures given in the following chart and held continuously at or above that temperature for at least the corresponding specified time:
Temperature | Time | Pasteurization Type |
63ºC (145ºF)* | 30 minutes | Vat Pasteurization |
72ºC (161ºF)* | 15 seconds | High temperature short time Pasteurization (HTST) |
89ºC (191ºF) | 1.0 second | Higher-Heat Shorter Time (HHST) |
90ºC (194ºF) | 0.5 seconds | Higher-Heat Shorter Time (HHST) |
94ºC (201ºF) | 0.1 seconds | Higher-Heat Shorter Time (HHST) |
96ºC (204ºF) | 0.05 seconds | Higher-Heat Shorter Time (HHST) |
100ºC (212ºF) | 0.01seconds | Higher-Heat Shorter Time (HHST) |
138ºC (280ºF) | 2.0 seconds | Ultra Pasteurization (UP) |
*If the fat content of the milk product is 10percent or more, or if it contains added sweeteners, or if it is concentrated (condensed), the specified temperature shall be increased by 3ºC (5ºF). Eggnog shall be heated to at least the following temperature and time specifications:
Temperature | Time | Pasteurization Type |
69ºC (155ºF) | 30 minutes | Vat Pasteurization |
80ºC (175ºF) | 25 seconds | High temperature short time Pasteurization (HTST) |
83ºC (180ºF) | 15 seconds | High temperature short time Pasteurization (HTST) |
The original method of pasteurization was vat pasteurization, which heats milk or other liquid ingredients in a large tank for at least 30 minutes. It is now used primarily in the dairy industry for preparing milk for making starter cultures in the processing of cheese, yogurt, buttermilk and for pasteurizing some ice cream mixes.
The most common method of pasteurization in the United States today is High Temperature Short Time (HTST) pasteurization, which uses metal plates and hot water to raise milk temperatures to at least 161° F for not less than 15 seconds, followed by rapid cooling. Higher Heat Shorter Time (HHST) is a process similar to HTST pasteurization, but it uses slightly different equipment and higher temperatures for a shorter time. For a product to be considered Ultra Pasteurized (UP), it must be heated to not less than 280° for two seconds. UP pasteurization results in a product with longer shelf life but still requiring refrigeration.
Another method, aseptic processing, which is also known as Ultra High Temperature (UHT), involves heating the milk using commercially sterile equipment and filling it under aseptic conditions into hermetically sealed packaging. The product is termed "shelf stable" and does not need refrigeration until opened. All aseptic operations are required to file their processes with the Food and Drug Administration's "Process Authority." There is no set time or temperature for aseptic processing; the Process Authority establishes and validates the proper time and temperature based on the equipment used and the products being processed.